HOT-PLATE PLASTIC WELDING MACHINE MODEL :- DK400H POWER SUPPLY :- 415V 3 phase, Earth, A.C./50Hz with 1% tolerance, Stabilized /30A. Power consumption :- estimated 20A peak AIR PRUSSURE - 7 Kg /sq.cm , constant ,dry & free from dust particles 6-8 Kg Important factors – 1. The welding results and consistency largely depends on quality of parts to weld like Warpage control, Dimensions and injection molding quality. 2. Melting temperature for heater plate expected 270-300ºC ± 10%. Please let us have your material data on this. 3. Machine Operation Sequence • Operator Puts Machine ON to achieve Temperature set –Make ON Vacuum. • Operator put an assembled plastic part into upper and lower fixture. • Activate lower part support bracket holding. • Operator press start button–—parts held in fixtures/jig. • Auto cycle starts if temperature achieved – Both Fixture/jigs close together to match and get apart (this can by pass) in auto cycle ---Heater Plate comes forward—Upper jig (descent)and lower jigs (ascent) with parts moves toward hot plate – Gets pressed against heater plate – heating time – Material soften time --- Fixtures get apart to some distance --- Heater plate moves backward – Both Fixtures close together to join parts – Hold time (cooling time) – Time end – Vacuum for upper part released – Both jigs goes to Origin – Welded part remain in lower jig – Operator open bracket holding and un load part from lower fixture – cycle complete– New parts loaded by operator. • Cycle program can be changed by suggestions, the one mentioned is better practice. • Suggestions in features of machine will be considered . certain specification of machine may change to suit to weld part of different height. 4. Cycle Time sequence estimate • Machine Set ON - 25 min. to achieve temp. (first time ) • Operator put parts into fixture and press start button (8-10S) • Heater plate comes forward and jigs close to it (3S) • Melting + soak time Expected (depends on weld rib design) (8S) • Jigs apart and Heater plate moves backward (3S) • Holding time for cooling, Includes jig close in (20-30S) • Both jigs retract back part remains in lower jig (2S) • Operator unload part (3S) • Cycle time depends on weld parameters, speed set, Weld line Dimensions so may vary and can set up on trials. • Estimate Cycle time : 45-57S • Based on above – Production per hour – 50 pcs.max. • Based on above – Production for 8 hrs run – 400pcs max. 5. Important Overview  Safety Sensor Curtain Safety - Yes  Upper Part Vacuum /hold arrangement - Yes  Lower Part Vacuum/hold arrangement - Yes  Separate digital Temperature PID x 2 - Yes  Production counter (weld cycle) - Yes  Tool Interchangeability - Yes (manual -12-15 min. except cooling and heating time)  PLC operation - Yes  Parameters Set on HMI - Yes  Compressed Air required - 0.7-0.8 Mpa/8bar constant, dust particle free.  Start by Two distant Push Switch - Yes  Emergency Push stop Switch - Yes  Pressure regulator and Display - Yes  Machine with Shoes and Castors - Yes  Two tube Lights in work area - Yes  4 Guide pillar Linear bearing support for precise Jig, Fixture tool movement – - Yes.  Block Linear bearing drive for heater mold movement with end to end cushion to reduce impact, shock absorber cushion. - Yes  Part presence sensor (not required) - No  Pressure banker tank built in machine - Yes

HOT-PLATE PLASTIC WELDING MACHINE MODEL :- DK200H POWER SUPPLY :- 415V 3 phase, Earth, A.C./50Hz with 1% tolerance, Stabilized /30A. Power consumption :- estimated 20A peak AIR PRUSSURE - 7 Kg /sq.cm , constant ,dry & free from dust particles 6-8 Kg Important factors – 1. The welding results and consistency largely depends on quality of parts to weld like Warpage control, Dimensions and injection molding quality. 2. Melting temperature for heater plate expected 270-300ºC ± 10%. Please let us have your material data on this. 3. Machine Operation Sequence • Operator Puts Machine ON to achieve Temperature set –Make ON Vacuum. • Operator put an assembled plastic part into upper and lower fixture. • Activate lower part support bracket holding. • Operator press start button–—parts held in fixtures/jig. • Auto cycle starts if temperature achieved – Both Fixture/jigs close together to match and get apart (this can by pass) in auto cycle ---Heater Plate comes forward—Upper jig (descent)and lower jigs (ascent) with parts moves toward hot plate – Gets pressed against heater plate – heating time – Material soften time --- Fixtures get apart to some distance --- Heater plate moves backward – Both Fixtures close together to join parts – Hold time (cooling time) – Time end – Vacuum for upper part released – Both jigs goes to Origin – Welded part remain in lower jig – Operator open bracket holding and un load part from lower fixture – cycle complete– New parts loaded by operator. • Cycle program can be changed by suggestions, the one mentioned is better practice. • Suggestions in features of machine will be considered . certain specification of machine may change to suit to weld part of different height. 4. Cycle Time sequence estimate • Machine Set ON - 25 min. to achieve temp. (first time ) • Operator put parts into fixture and press start button (8-10S) • Heater plate comes forward and jigs close to it (3S) • Melting + soak time Expected (depends on weld rib design) (8S) • Jigs apart and Heater plate moves backward (3S) • Holding time for cooling, Includes jig close in (20-30S) • Both jigs retract back part remains in lower jig (2S) • Operator unload part (3S) • Cycle time depends on weld parameters, speed set, Weld line Dimensions so may vary and can set up on trials. • Estimate Cycle time : 45-57S • Based on above – Production per hour – 50 pcs.max. • Based on above – Production for 8 hrs run – 400pcs max. 5. Important Overview  Safety Sensor Curtain Safety - Yes  Upper Part Vacuum /hold arrangement - Yes  Lower Part Vacuum/hold arrangement - Yes  Separate digital Temperature PID x 2 - Yes  Production counter (weld cycle) - Yes  Tool Interchangeability - Yes (manual -12-15 min. except cooling and heating time)  PLC operation - Yes  Parameters Set on HMI - Yes  Compressed Air required - 0.7-0.8 Mpa/8bar constant, dust particle free.  Start by Two distant Push Switch - Yes  Emergency Push stop Switch - Yes  Pressure regulator and Display - Yes  Machine with Shoes and Castors - Yes  Two tube Lights in work area - Yes  4 Guide pillar Linear bearing support for precise Jig, Fixture tool movement – - Yes.  Block Linear bearing drive for heater mold movement with end to end cushion to reduce impact, shock absorber cushion. - Yes  Part presence sensor (not required) - No  Pressure banker tank built in machine - Yes

Ultrasonic Plastic Welding Machines MODEL :- DK1542A MACHINE OUTPUT :- 4200 Watt. / 15KHz. AMPLITUDE POWER :- Can set 50% to 100% on HMI INPUT SUPPLY :- 220V-1PH +/- 1V Stabilized. AIR SUPPLY :- Required 3-8 Kg/Sq. Cm Constant, dust free DIMENSION :- W425x630x920H mm. Ultrasonic Plastic Welding Machines Trade Information Minimum Order Quantity -1 Unit Supply Ability 5-20 Units Per Month Delivery Time 5-8 Days Main Domestic Market All India About Ultrasonic Plastic Welding Machines The DK1542A / 15Khz Ultrasonic Plastic Welding Machine is a semiautomatic industrial machine that offers high efficiency in plastic welding With a cooling method of air cooling this new machine is designed for seamless operation in industrial settings The advanced digital technology ensures precision and accuracy in the welding process making it suitable for a wide range of plastic welding applications Features:- Manual tuning for machine and horn Horn Level adjustment screws in body. Japan – NTK vibrators, matching Ace steel, titanium transducer. Japanese NTK series transducer, imported cylinder, strong power, good stability. Anti body back plus coaxial design of direct pressure, pressure equalization is applied to improve the welding precision. 1000W to 4200W super power output, suitable for large plastic Part welding, Welding good effect. alloy layer welding mold, easy to wear and durable. Unique horizontal screw design, mold easier to debug. Limit welding systems, welding after the work piece will not spill glue. FAQs of DK1542A / 15Khz Ultrasonic Plastic Welding Machine Q What is the frequency of the DK1542A Ultrasonic Plastic Welding Machine A The frequency of the DK1542A Ultrasonic Plastic Welding Machine is 15Khz Q What type of cooling method does the machine use A The machine uses air cooling as its cooling method Q Is the machine suitable for industrial use A Yes the machine is specifically designed for industrial use Q What is the condition of the machine A The machine is brand new and in excellent condition Q What type of operation does the machine offer A The machine is semiautomatic providing a good balance of automation and manual control for precision welding